In many industries, particularly oil and gas, equipment health assessment and maintenance strategies remain reactive, time-consuming, and resource-intensive. Traditional methods rely heavily on non-destructive testing (NDT) and historical reliability data, often conducted during planned shutdowns. This approach leads to inaccurate assessments, unexpected failures, unplanned downtime, and increased maintenance costs. Moreover, existing monitoring systems often lack real-time insights and early warning capabilities, limiting the ability to predict and prevent mechanical damage or structural failure in critical assets. As equipment ages, the risk of failure increases, highlighting the urgent need for a more accurate, real-time, and predictive maintenance solution to enhance operational reliability, reduce risk, and optimise asset performance.

ADaPT™ provides a real-time digital solution for monitoring the structural health of critical equipment using a combination of mechanics, physics, artificial intelligence (AI), and machine learning. It is designed to detect the earliest signs of mechanical damage and to accurately predict structural and mechanical crack behaviours as well as the remaining useful life of assets. The system incorporates acoustic emission sensors, advanced numerical and statistical models, and AI-powered diagnostic tools to deliver continuous monitoring and early failure warnings. ADaPT™ helps asset owners make informed decisions—such as when to schedule maintenance or safely extend operational life—by shifting from traditional reactive approaches to a proactive, data-driven maintenance strategy, ultimately reducing downtime, enhancing safety, and improving cost efficiency.

The innovation of ADaPT™ lies in its integrated, real-time diagnostic and prognostic system that combines acoustic emission sensing, physics-based modelling, and artificial intelligence (AI) to monitor and predict the health of critical equipment. Unlike conventional methods that rely on periodic inspections and historical data, ADaPT™ offers continuous, live monitoring and early detection of damage with high accuracy. Its unique framework allows for precise prediction of crack behaviour and remaining equipment life, enabling a shift from preventive to proactive maintenance strategies. ADaPT™ also offers four curated solution packages tailored to different industrial needs, making it a scalable and adaptable platform. This represents a significant leap in asset integrity management and predictive maintenance technology.